Tubewell Steel & Engg. Co. is a leading manufacturer and stockist specializing in Alloy Steel Pipes, Tubes, Fittings and Flanges for critical industrial applications.

Buttweld Fittings

Alloy Steel Buttweld Fittings

ASTM A234 chrome-moly elbows, tees, reducers, caps and stub ends in WP5, WP9, WP11, WP22 and WP91 for high-temperature, high-pressure piping systems.

ASTM A234 / ASME SA234 ASME B16.9 / B16.28 IBR & EN 10204 3.1
ASTM A234 Chrome-Moly Fittings

Alloy Steel Buttweld Pipe Fittings

Tubewell Steel & Engg. Co. is a Mumbai-based manufacturer, stockist and supplier of ASTM A234 alloy steel buttweld fittings. Our range of elbows, tees, reducers, caps, stub ends and return bends in grades WP5, WP9, WP11, WP22 and WP91 is built to match A335 pipes for steam, boiler, refinery and petrochemical service.

StandardASTM A234 / ASME SA234
GradesWP5, WP9, WP11, WP22, WP91
Size Range1/2" NB – 24" NB
ScheduleSCH 10 – SCH XXS

Product Overview

Chrome-moly buttweld fittings for elevated-temperature piping

Alloy steel buttweld fittings are wrought fittings made from seamless pipe, plate or forgings of chromium-molybdenum steel and covered by ASTM A234 / ASME SA234. The chromium in these grades – from 1.25% in WP11 up to 9% in WP9 and WP91 – improves resistance to oxidation, sulphidation and hydrogen attack, while molybdenum raises creep and rupture strength. This makes A234 fittings the natural partner for ASTM A335 P-grade pipes in power, refinery and petrochemical piping operating between roughly 400°C and 650°C.

We supply seamless (WP) and welded (WPW) fittings dimensioned to ASME B16.9, ASME B16.28 and MSS SP-43, in long and short radius, from 1/2" to 24" NB and schedules SCH 10 to XXS. Every fitting is heat treated as required by the specification, bevelled to ASME B16.25, marked per MSS SP-25 and shipped with EN 10204 3.1 mill test certificates. IBR documentation and third-party inspection by BV, TÜV, SGS, Lloyd's or EIL can be arranged on request.

  • Complete A234 range: WP5, WP9, WP11, WP22, WP91
  • Seamless & welded construction
  • Matched to A335 pipe schedules
  • Normalized & tempered / annealed supply
  • IBR & NACE compliant supply available
  • 100% PMI and full heat traceability

Specifications

Standard supply range for ASTM A234 alloy steel buttweld fittings

ParameterDetails
StandardASTM A234, ASME SA234
GradesWP5 (Cl.1, Cl.3), WP9 (Cl.1, Cl.3), WP11 (Cl.1, Cl.2, Cl.3), WP22 (Cl.1, Cl.3), WP91
Dimension StandardASME B16.9, ASME B16.28, MSS SP-43
Size (NB)Seamless: 1/2" NB to 24" NB; Welded (WPW): 2" NB to 48" NB
Wall ThicknessSCH 10, 20, 40, STD, 60, 80, XS, 100, 120, 140, 160, XXS
Elbows45°, 90° and 180° – Long Radius (1.5D) and Short Radius (1D)
Bending RadiusR = 1D, 1.5D, 2D, 3D, 5D and custom pipe bends
Tees & CrossesEqual Tee, Reducing Tee, Equal Cross, Reducing Cross
ReducersConcentric Reducer, Eccentric Reducer
Other TypesPipe Cap, Stub End (Long / Short pattern), Return Bend, Lateral
ManufacturingSeamless (WP) and Welded (WPW) – hot formed / cold formed
Heat TreatmentAnnealed or Normalized & Tempered; WP91: Normalized 1040–1080°C + Tempered 730–800°C
EndsBevelled Ends as per ASME B16.25
CertificatesEN 10204 3.1 / 3.2, IBR, NACE MR0175, TPI Reports

Material Grades & Equivalents

International equivalents of ASTM A234 alloy grades

GradeASTM / ASMEUNSENW.Nr.JISMatching Pipe / Forging
WP5A234 / SA234 WP5K41545X11CrMo51.7362STPA 25A335 P5 / A182 F5
WP9A234 / SA234 WP9K90941X11CrMo9-11.7386STPA 26A335 P9 / A182 F9
WP11A234 / SA234 WP11K1159713CrMo4-51.7335STPA 23A335 P11 / A182 F11
WP22A234 / SA234 WP22K2159010CrMo9-101.7380STPA 24A335 P22 / A182 F22
WP91A234 / SA234 WP91K90901X10CrMoVNb9-11.4903STPA 28A335 P91 / A182 F91

Chemical Composition

Weight %, as per ASTM A234

CCarbon0.05–0.20
MnManganese0.30–0.80
SiSilicon≤ 1.00
CrChromium1.00–10.0
MoMolybdenum0.44–1.13
VVanadium0.18–0.25 (WP91)
NbNiobium0.06–0.10 (WP91)
GradeCMnPSSiCrMoOthers
WP50.15 max0.30 – 0.600.040 max0.030 max0.50 max4.0 – 6.00.44 – 0.65–
WP90.15 max0.30 – 0.600.030 max0.030 max1.00 max8.0 – 10.00.90 – 1.10–
WP11 Cl.10.05 – 0.150.30 – 0.600.030 max0.030 max0.50 – 1.001.00 – 1.500.44 – 0.65–
WP11 Cl.2 / Cl.30.05 – 0.200.30 – 0.800.040 max0.040 max0.50 – 1.001.00 – 1.500.44 – 0.65–
WP22 Cl.1 / Cl.30.05 – 0.150.30 – 0.600.040 max0.040 max0.50 max1.90 – 2.600.87 – 1.13–
WP910.08 – 0.120.30 – 0.600.020 max0.010 max0.20 – 0.508.0 – 9.50.85 – 1.05Ni 0.40 max, V 0.18–0.25, Nb 0.06–0.10, N 0.03–0.07, Al 0.02 max

Mechanical Properties

Values at room temperature as per ASTM A234

GradeTensile StrengthYield Strength (min)Elongation (Long.)Elongation (Trans.)Hardness (max)
WP5 Cl.1 / WP9 Cl.1415 – 585 MPa (60 – 85 ksi)205 MPa (30 ksi)30%20%217 HB
WP5 Cl.3 / WP9 Cl.3485 – 655 MPa (70 – 95 ksi)275 MPa (40 ksi)22%14%217 HB
WP11 Cl.1415 – 585 MPa (60 – 85 ksi)205 MPa (30 ksi)30%20%197 HB
WP11 Cl.2485 – 655 MPa (70 – 95 ksi)275 MPa (40 ksi)22%14%197 HB
WP11 Cl.3520 – 690 MPa (75 – 100 ksi)310 MPa (45 ksi)22%14%197 HB
WP22 Cl.1415 – 585 MPa (60 – 85 ksi)205 MPa (30 ksi)30%20%197 HB
WP22 Cl.3485 – 655 MPa (70 – 95 ksi)275 MPa (40 ksi)22%14%197 HB
WP91620 – 840 MPa (90 – 120 ksi)415 MPa (60 ksi)20%–248 HB
415MPa
Min. Tensile – Class 1 Grades
620MPa
Min. Tensile – WP91
30%
Min. Elongation – Class 1

Physical Properties

Typical values (for reference)

PropertyWP5WP9WP11WP22WP91
Density (g/cm³)7.707.677.757.807.77
Modulus of Elasticity (GPa)205205205205218
Thermal Conductivity, 100°C (W/m·K)3326373626
Mean Thermal Expansion, 20–300°C (µm/m·°C)11.911.512.412.611.4
Specific Heat (J/g·°C)0.460.460.460.460.46
Approx. Max. Service Temperature≈ 650 °C≈ 650 °C≈ 595 °C≈ 600 °C≈ 650 °C
ASME P-Number5B5B45A15E

Dimension Chart

As per ASME B16.9 – center-to-end / end-to-end dimensions in mm

Showing standard sizes. Other sizes available on request.
NPSOD at Bevel90° LR Elbow (A)45° LR Elbow (B)Tee (C / M)180° LR Return (O)Cap (E)Reducer (H)
1/2"21.33816257625–
3/4"26.7381929762538
1"33.4382238763851
1 1/4"42.2482548953851
1 1/2"48.35729571143864
2"60.37635641523876
2 1/2"73.09544761903889
3"88.911451862295189
4"114.31526410530564102
5"141.31907912438176127
6"168.32299514345789140
8"219.1305127178610102152
10"273.1381159216762127178
12"323.9457190254914152203
14"355.65332222791067165330
16"406.46102543051219178356
18"457.06862863431372203381
20"508.07623183811524229508
22"559.0838343419–254508
24"610.09143814321829267508

All dimensions in mm. A, B, C/M = center-to-end; O = center-to-center; E = cap length (for standard wall); H = reducer end-to-end. Wall thickness is matched to the specified pipe schedule.

Applications

Where alloy steel buttweld fittings are used

Power Plants

Main steam, hot reheat and feedwater piping in thermal and supercritical units.

Refineries

Fired heater transfer lines, hydrotreaters and crude/vacuum unit piping.

Petrochemicals

Crackers, reformers and hydrogen service lines at elevated temperature.

Boilers & HRSG

Header connections, superheater and reheater piping in boilers and HRSGs.

Fertilizer Plants

Ammonia and urea plant lines needing hydrogen-attack resistance.

Oil & Gas

High-pressure process and utility piping in onshore and offshore plants.

Testing & Why Choose Us

Quality you can verify on every heat

Ready Stock

Large inventory for fast dispatch

Certified Material

MTC EN 10204 3.1 / 3.2

100% PMI

Positive material identification

On-time Delivery

Pan-India & export shipping

Radiography Test Ultrasonic Test Dye Penetrant Test Magnetic Particle Test Hardness Test Tensile Test Macro / Micro Test Dimensional Inspection

Frequently Asked Questions

Quick answers about alloy steel buttweld fittings

Material requirements are covered by ASTM A234 / ASME SA234, which includes the alloy grades WP5, WP9, WP11, WP22 and WP91. Dimensions and tolerances follow ASME B16.9 (and B16.28 for short radius elbows), with MSS SP-43 used for stub ends and lightweight patterns.

The fitting grade should match the pipe it is welded to: WP11 with A335 P11, WP22 with P22, WP5 with P5, WP9 with P9 and WP91 with P91. Higher chromium grades are chosen for higher temperatures and more aggressive sulphur or hydrogen environments.

WP fittings are seamless, made from seamless pipe or forgings. WPW fittings contain a weld seam – either from welded pipe or from plate – and the welds are radiographed as required by ASTM A234. Seamless is common up to 24" NB, while welded construction is used for larger sizes.

Yes. We supply IBR approved WP11, WP22 and WP91 fittings for boiler and steam piping along with EN 10204 3.1 certificates. Third-party inspection by agencies such as BV, TÜV, SGS or Lloyd's can be arranged on request.

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